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The Company:

Royer, a Terex company, has been making shredding/screening/blending machines since the 1960’s.  Royer continues to make advancements in the designs of their machines which keeps them competitive. There are probably more Royer machines in the USA performing shredding/blending/screening of topsoil and related materials than any other make. Royer has always used the same basic design of the shredding mechanism for all their models over the years: namely, a high speed shredding belt. The Royer manufacturing facility is in Cedar Rapids, Iowa.

 

Basic Design of the Shredding Mechanism:

Royer uses the same cleated high speed shredding belt design on all models to churn, pulverize, and aerate the material. The width and length of the shredding belt increases with each larger model.  The cleats are approximately 5/8 inch high, hardened metal strips riveted closely together crossways on a continuous conveyor belt. Above and perpendicular to this belt at the discharge end are metal plates or blades. These blades run continuously across the belt to provide a striking surface for any oversized material. Royer calls this mechanism the "sweep". The adjustable gap between the blades and the cleats provides an opening for shredded material to exit. Oversized materials [e.g., stones] tumble backwards, since the shredding belt is at a steep angle, fall out a chute onto a "trash" conveyor, and are piled along side of the machine. Please see "Patented Four-Step Processing Action" for more details.

 

Royer Models:

Royer's current larger models are the 166, 266, and 466 which were introduced starting about 1993-94. The 266 and 466 have diesel/hydraulic drives. Design advantages from prior models include: horizontal feed belts from larger hoppers; hydraulic controls to automatically cycle the machine through a purging step to clean-out the sweep of material build-up; hydraulic controls of the feed rate for optimum shredding performance; and remote controls. 

The model 166  was introduced in 1999. It has the same basic mechanical drive design as the older 262 (see below) but with a diesel engine.

Royer also still makes two smaller shredder models with gasoline engines: the model 112 (hand fed) and the model 120 ( for a skid-steer loader).

The larger models made from about 1975 to 1994 were the 300, 365, and 401. These have diesel/hydraulic drives. Only the 401 has the automatic controls described in the prior paragraph (but electronic on the 401). The primary smaller models made then were the 120, 182 and 262 with gas/mechanical drives with no trash conveyors [except optional on the 262]. See "Royer 1975-94 Specs" for more details...

Older models made from the 1960’s to about the mid-1970’s were 120, 182, 262, 360, 362, 363, and perhaps others. These were mechanical drives with mostly gas engines but some of the larger/later ones were diesel/mechanical and had optional hydraulic driven trash conveyors.

The advantages of all hydraulic drives are: 1] the feed belt speed can be adjusted to match the optimum material flow without varying the engine speed as with mechanical models; 2] the shredding belt can be reversed to purge the sweep area of material build-up; 3] simplicity of drive train components compared to mechanical drives.

 

A Complete Mobile Processing Plant:

- provides two-stage mixing of materials.
- automatically separates non-shreddable materials.
- breaks down lumps and oversize materials into uniform particles.
- aerates materials both before and after discharge.

 

Patented Four-Step Processing Action:

After material is loaded into the hopper of a Royer, a feed conveyor carries it up to the shredding chamber [1] where it cascades onto the shredding belt [2].  There, the material is thoroughly churned while rows of steel shredding cleats rake and aerate the load. Fully processed material discharges under an adjustable sweep [3]. Oversize lumps fall back for further processing. Non-shreddable materials and debris are separated automatically and discharged through a trash chute [4]. The result is a light, fully aerated product that’s clean, uniform in particle size, and free of unwanted materials.

 

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